KS 120mm 1800mm 5 Ply Corrugated Board Production Line 120m / Min

KS 120mm - 1800mm - 5 ply Corrugated Board Production Line 120m / min

Machine name: Five-ply corrugated board production line

※Main technical parameters and requirements of the production line

Model: WJ120-1600 five-layer corrugated cardboard production line:

※ZJ-V5B full hydraulic shaftless paper holder

※Structural features

★It adopts full hydraulic drive to complete the operations of base paper clamping, loosening, moving centering, left and right translation, etc. The base paper lift is hydraulically driven.

★Brake adjustment adopts multi-point brake system.

★Each paper holder is equipped with two paper feeding trolleys, which can load paper from both sides at the same time.

※technical parameter:

1. Paper clamping range: maximum 1800mm, minimum 600mm 2. Paper diameter: maximum ￠1500mm, minimum ￠350mm

3. The diameter of the main shaft of the paper holder: ￠242mm 4. The working pressure of the air source (Mpa): 0.4---0.8Mpa

5. Equipment size: Lmx4*Wmx1.6*Hmx1.5 6. Single machine weight: maximum 3000Kg

※Hydraulic system parameters:

1. Working pressure (Mpa): 16---18Mpa Lifting hydraulic cylinder: ￠100×440mm Clamping hydraulic cylinder: ￠63×1300mm

4. Hydraulic station motor power: 4KW --380V -- 50Hz Solenoid valve voltage: 220V 50 Hz

※Main purchased parts, raw materials and origin:

※Paper loading trolley, guide rail

※Structural features:

★The track is buried as a whole, the main frame is welded with No. 14 channel steel and ￠20mm cold drawn round steel, and the length of the ground rail is 6000mm.

★Each paper holder is equipped with two paper feeding trolleys, which can load paper from both sides at the same time, and push the roll paper in place.

:※Main purchased parts, raw materials and origin:

※R06B surface (core) paper preheating cylinder

※RG-3-600 triple preheater

※Structural features:

★The preheating roller conforms to the national standard of Class I pressure vessel, and is attached with the pressure vessel certificate and inspection certificate.

★The surface of each roller is finely ground and plated with hard chrome after precision grinding. The surface friction is small and durable.

★Electric adjustment of wrapping angle, wrapping angle can be rotated within 360° to adjust the heating area of paper.

★Adopt two-stage reducer to adjust the wrap angle, with self-locking function.

★The preheating roller adopts butterfly head design and is heated by steam.

※technical parameter:

1. Working width: 1800mm 2. Diameter of preheating roller: ￠600mm

3. Adjustment range of wrap angle: 360° rotation

4. Wrap angle shaft diameter: ￠89mm×2

5. Steam temperature: 150-180℃ 6. Steam pressure: 0.8-1.3Mpa

7. Equipment size: Lmx3.3*Wmx1.1*Hmx1.3

8. Single machine weight: maximum 1500Kg

9. Working power supply: 380V 50Hz

10. Motor power: 370W short-time (S2) working system

※Main purchased parts, raw materials and origin:

※SF-320B adsorption type single-sided machine

※Structural features:

★Adopt cover-suction structure with high-pressure powerful fan. The air suction is equipped with a muffler device, the air source and electrical control are concentrated in the same operation cabinet, and the distance from the host is not less than 1.5 meters. The operation side is fully enclosed and covered.

★The machine base and wall plate are cast iron structure, and the wall plate thickness is 200mm. Universal joint drive.

★The material of the corrugated roller is made of 48CrMo alloy steel, plated with hard chrome, quenched and tempered, quenched by medium frequency, and the surface is polished. The bearing of the key parts of the tile roller and the pressure roller adopts the high temperature bearing produced by Wafangdian.

★Pressure roller¢ 324mm, the surface is ground and plated with hard chrome; the cylinder is controlled to move up and down, and the material is medium carbon steel No. 45, quenched and tempered (with buffer device).

★Pneumatic control of glue feeding and degumming, the surface of the rubber coating roller is ￠240mm in diameter after polishing and engraved with 25-line pit pattern, and then plated with hard chrome. The surface of the rubber squeegee is polished and then plated with hard chrome.

★The raw materials of corrugating roller and pressure roller are provided by Zhongyuan Special Steel. The upper and middle height of the single side of the corrugated roller is 0.15mm, and the single side of the pressure roller is 0.075mm. Add limit device. ¢ 160mm cylinder for pressing cylinder.

★The preheating roller is made of seamless steel pipe ¢ 320mm produced by Tiangang, all connected with metal hose.

※Conventional technical parameters:

1. Working width: 1800mm

2. Operation direction: left or right (determined according to the customer's factory)

3. Design speed: 120m/min 4. Temperature range: 200—260℃

5. Corrugated type (UV type or UVV type):

※ Roller diameter parameters:

1. Diameter of corrugating roller: ￠320mm

2. Diameter of pressure roller: ￠324mm

3. Diameter of glue roller: ￠240mm

4. Diameter of preheater: ￠320mm

※Power motor parameters:

1. Main drive motor: 11KW Rated voltage: 380V 50Hz continuous (S1) working mode

2. Suction motor: 11KW Rated voltage: 380V 50Hz continuous (S1) working mode

※Main purchased parts, raw materials and origin:

※ZDF conveying over the bridge

※Structural features:

★The main frame of this part is made of channel steel, I-beam, angle steel, etc.

★There are safety guardrails and safety herringbone pedals on both sides, and there are safety escalators on the operation surface to ensure the safety of the staff and the convenience of operation.

★Independent frequency conversion motor hoisting mechanism, conveyed by PVC conveyor belt, single tile cardboard is wavy and regular and stable.

★The surfaces of all rollers are ground and then plated with hard chrome.

★Vacuum adsorption tension control, 5-inch suction pipe, plus adjustment valve, the air volume is steplessly adjustable.

★Electric rectification device is equipped with two sets. The rectification baffle is positioned by double guide columns and driven by lead screws. The positioning is fast and accurate, and the running is stable.

★The bridge is filled with high-strength composite board, which is smooth and durable, with low friction, reducing the conveying resistance of cardboard.

※Conventional technical parameters:

1. Working width: 1800mm

2. Operation direction: left or right (determined according to the customer's factory)

3. Maximum height: 4700mm

4. Working speed: 120m/min

※ Roller diameter parameters:

• Diameter of paper feeding roller and tension roller: ￠130mm
• 2. Diameter of conveying roller: ￠180mm
• Diameter of paper feeding roller and paper guide roller: ￠111mm

4. Diameter of paper feeding roller: ￠110mm

※Power motor and electrical parameters:

1. Single-sided corrugated paper lifting motor: 3KW (frequency conversion) 380V 50Hz continuous (S1) working mode

2. Bridge adsorption fan: 3KW 380V 50Hz continuous (S1) working mode

3. Board width motor: 250W 380V 50Hz short-time (S2) working mode

※Main purchased parts, raw materials and origin:

Note: All roller surfaces are ground and hard chrome plated.

※GM-12 two-layer glue coating machine

※Structural features:

★The surface of the glue roller is quenched and tempered, the inner hole is processed, and the surface is finely ground for dynamic balance and engraved with 32-line pit pattern, so that the glue is evenly applied and the glue consumption is small.

★The rotation of the glue roller is controlled by the frequency conversion motor and frequency conversion, and the frequency conversion control ensures that the line speed of the glue roller is synchronized with the double-sided machine, and it can run independently.

★Automatic circulation of glue supply can effectively control the amount of glue and avoid glue precipitation.

★The surfaces of all rollers are ground and plated with hard chrome.

★Using a roller encoder to measure the speed signal of the double-sided machine to realize its synchronous operation.

★The gluing machine adopts man-machine interface display.

★The amount of glue applied is automatically adjusted and controlled. The amount of glue applied is automatically adjusted with the production speed. In the automatic mode, manual fine-tuning can also be performed, which is easy to operate.

※Conventional technical parameters:

1. Design speed: 120m/min 2. Working width: 1800mm

3. Air source system: 0.4—0.6Mpa

4. Operation direction: left or right (determined according to the customer’s factory)

※ Roller diameter parameters:

1. Diameter of glue roller: ￠240mm Diameter of fixed paste roller: ￠142mm

2. Pressing shaft: ￠155mm

3. Diameter of paper-passing roller: ￠110mm

※Power motor and electrical parameters:

1. Active motor of glue roller: 3KW *2 380V 50Hz continuous (S1) working mode

2. Glue volume adjustment reducer: 100W 380V 50Hz short-time (S2) working mode

3. Motor for adjusting roller gap: 100W 380V 50Hz short-time (S2) working mode

4. Glue pump motor: 2.2KW 380V 50Hz continuous (S1) working mode

※Main purchased parts, raw materials and origin:

※SM-double-sided machine

※Structural features:

★The surface of the heating plate is ground, the width of the heating plate is 595mm, there are 16 heating plates in total, and the cooling and shaping length is 4 meters.

The heating plate is made of container plate, with pressure vessel certificate and inspection certificate. The interior of the hot plate is a partition isolation structure, so that the steam flows in an S-shaped direction, and the separation function of steam and water is obvious, which improves the utilization rate of steam.

★The left and right side of the upper conveyor belt can be adjusted automatically, and it can also be manually adjusted on both sides. One set of pneumatic adjustment for the upper conveyor belt tensioning system.

★The heat-conducting piping of the heating plate controls the temperature in multiple sections, and is equipped with a temperature display.

★The lower belt adopts a pneumatic tensioning mechanism, which has a simple and practical structure. The left and right sides of the lower conveyor belt can be automatically rectified and adjusted to the center, and it can also be manually adjusted on both sides.

★The surface of the drive roller is covered with wear-resistant rubber and has a medium height to ensure the smooth output of the cardboard.

★The gear of the driving part is made of cast steel ZG-500 material, and the gear is lubricated by oil immersion.

★Electrical components adopt international famous brands, the device works stably and operates reliably.

★The main drive motor is a variable frequency energy-saving motor, with large torque at low speed, wide speed regulation range, reliable use and simple maintenance.

★The main frame adopts high-strength national standard profiles, with firm structure and beautiful appearance, suitable for high-speed work.

※Conventional technical parameters:

• Working width: 1800mm
• 2. Operation direction: left or right (determined according to the customer's factory)
• Mechanical speed: 120m/min
• 4. Temperature requirement: 160-200℃ Steam pressure: 0.8-1.3Mpa

5. Air source pressure: 0.6—0.9Mpa 6. Cooling shaping length: 5 meters Number of heating plates: 14 pieces

※ Roller diameter parameters:

1. Diameter of upper driving rubber roller: ￠700mm Diameter of lower driving rubber roller: ￠400mm Outsourcing wear-resistant rubber

2. Diameter of front driven belt roller: ￠215mm Diameter of rear shaped driven belt roller: ￠215mm

3. Diameter of belt pressing roller: ￠70mm Diameter of shaping roller: ￠86mm

4. Diameter of upper belt tension roller: ￠130mm Diameter of upper belt deflection roller: ￠124mm

5. Diameter of lower belt tensioning roller: ￠130mm Diameter of lower belt supporting roller: ￠130mm

Note: All roller surfaces are ground and hard chrome plated.

※Power motor and electrical parameters:

1. Main drive motor power: 55KW variable frequency motor 380V 50Hz continuous (S1) working mode

※Main purchased parts, raw materials and origin:

※ZQS thin knife slitting and creasing machine

※Structural features:

★It overcomes the phenomenon that the conventional double-knife type, slitting and crimping machine collapses the cardboard when cutting, the cutting board is smooth, and the quality is obviously improved.

★The whole machine can be moved left and right and adjusted by cycloid reducer.

★Easy to adjust the cutter and crimping line, the error is ±0.5mm, there is an automatic knife sharpening device, which can realize various functions such as regular knife sharpening and interval sharpening.

★This machine adopts 5 knives and 8 pressing lines, the blade is made of tungsten alloy steel, and the service life is not less than 3 million running meters.

※Conventional technical parameters:

• Maximum working width: 1800mm
• 2 Maximum mechanical speed: 100m/min
• Mechanical configuration: 5 knives and 8 lines
• Minimum cutting width: 135mm

※Power motor and electrical parameters:

1. Motor: 5.5KW

※Main purchased parts, raw materials and origin:

※NC-120 Computer Spiral Knife Crosscutting Machine

※Structural features:

★It can store 200 sets of orders, change the paper cutting specifications quickly and accurately, change orders without stopping, and can realize computer networking, which is convenient for production management.

★The drive gear of the cutter shaft is made of precision forged steel material, high-frequency quenching, and realizes backlash-free transmission, keyless connection, and high transmission accuracy.

★The blade of the cross-cutting machine adopts the structure of inlaid steel spiral knife with serrated knife type. Scissor-type shearing, low shearing force and long blade life.

★The front and rear paper feeding rollers adopt the method of pressing paper by the sun wheel, the conveying is smooth, the pressure is uniform, and it is not easy to crush the board or cause blockage.

★This model is an energy storage type braking (non-energy consumption braking), so it has low energy consumption in the production process, and the average power consumption is 1/3 of that of the ordinary NC cutting machine, saving more than 70% of electricity, and saving money. Target.

★Precisely adjustable backlash-free gears to ensure precise meshing of the blade and balanced operation.

★The use of independent oil-immersed gear lubrication is more energy-saving, safe and reliable, lubricating and cooling.

★Knife roller: Made of high quality precision forged steel, after balance treatment, it has good stability.

※Conventional technical parameters:

1. Working width: 1800mm

2. Operation direction: left or right (determined according to the customer's factory)

3. Mechanical speed: 120m/min

4. Mechanical configuration: cross-cut by computer spiral knife

5. Minimum cutting length: 500mm

6. Maximum cutting length: 9999mm

7. Paper cutting accuracy: ±1mm for constant speed, ±2mm for non-uniform speed

8. Equipment size: Lmx4.2*Wmx1.2*Hmx1.4

9. Single machine weight: maximum 3500Kg

※ Roller diameter parameters:

1. The center distance of the upper and lower cutter shafts for cross-cutting: ￠216mm, and the cutter shaft should be dynamically balanced

2. Diameter of front and lower conveying rollers: ￠156mm for dynamic balance treatment

3. Diameter of rear and lower conveying rollers: ￠156mm for dynamic balance treatment

4. Diameter of paper pulling roller: ￠160mm

5. Diameter of output sun gear: ￠160mm

Note: After grinding, all roller shafts are plated with hard chrome on the surface (except the upper and lower cutter shafts).

※Power motor and electrical parameters:

1. Main drive motor power: 15KW full AC synchronous servo

2. Front and rear paper feeding motor power: 3KW (frequency conversion speed regulation)

※Main purchased parts, raw materials and origin:

※DM-Right Angle Stacker

※Structural features:

★Synchronized with the production management system, order management, centralized management, and automatic order change without slowing down.

★The waste of changing the order of production pipe is less than 700mm.

★Independent sealed control cabinet, electrical equipment operates in a dust-free environment;

★Color touch screen display, convenient for on-site operation.

★Fully automatic operation control, improve efficiency, save manpower and reduce the labor intensity of operators;

※Conventional technical parameters:

• Working width: 1800mm
• 2. Operation direction: left or right (determined according to the customer's factory)
• Working speed: 100m/min

4. Maximum stacking height: 250mm

5. Maximum stacking length: 3500 mm

6. Dimensions: 12m*2.5m*2.2m

※Main purchased parts, raw materials and origin:

※ZQ steam system

※Structural features:

★Transfer heating energy for each heating equipment in the production line to keep the working temperature stable.

★Each unit is designed as an independent small unit steam supply system, with temperature control in sections, energy saving and convenient adjustment.

★The working temperature is controlled by adjusting the steam pressure, and there is a pressure monitoring dial.

★Each group of drainage units is equipped with an emptying bypass, and the equipment cools down quickly when production is stopped.

★Inverted bucket trap, stainless steel check valve, stainless steel core shut-off valve.

★The flexible connection between the piping system and the rotary heating components is realized by metal hoses, so as to prolong the service life of the rotary joint.

★All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure.

※Conventional technical parameters:

1. Steam consumption: about 2.5-3T/h

2. Equipped with heat source: 4t/h

3. Steam pressure: 1.25Mpa Temperature in the pipeline: 170-200℃

※Main purchased parts, raw materials and origin: