3/5/7 Layers Corrugated board Production Line
Specification:
Model | Name | Unit | QTY | Remark |
ZJ-V6 |
Hydraulic
|
set | 5 | Main shaft ¢270mm, hyperbolic heavy-duty rocker arm, tooth-type paper clamping head, ventilated disc type multi-point brake, hydraulic drive lift, left and right translation, centered. |
DXC | Paper trolley | set | 10 | The ground rail trolley has a double rail length of 9000mm and is welded by a middle plate. |
RG-900 | Top paper preheat cylinder | set | 2 | Roller ¢900mm, including pressure vessel certificate. Electric adjustment of wrap angle. The wrapping angle can adjust the heated area of the paper within 360°. |
RG-900 | Core paper preheat cylinder | set | 2 | Roller ¢900mm, including pressure vessel certificate. Electric adjustment of wrap angle. The wrapping angle can adjust the heated area of the paper within 360°. |
SF-320C | Fingerless type single facer | set | 2 | The main corrugated roller is ¢320mm, the material is made of 48CrMo alloy steel, the tile roller is modularly hoisted in groups, and is pressurized by maintenance-free airbags, PLC automatic glue control, man-machine interface touch screen display, automatic shutdown and pressure relief when the paper breaks. Steam heating method. |
RG-900 |
Triple preheater |
set | 1 | Roller ¢900mm, including pressure vessel certificate. Electric adjustment of wrap angle. The wrapping angle can adjust the heated area of the paper within 360°. |
GM-20 |
Double layers Glue machine |
set | 1 | The diameter of the glue roller is 268mm. Each layer is driven by an independent frequency conversion motor, and PLC adjusts the glue gap and man-machine interface. |
TQ | Heavy conveying bridge | set | 1 | The main beam is 200mm channel steel, and the independent frequency conversion motor drives the paper pulling and conveying, and the suction type tensioning. Electric deviation correction. |
SM | Double facer | set | 1 | Frame 360 mm national standard channel steel, chrome-plated hot plate 595 mm *16 pieces, intensive roller design structure. Pneumatic lifting, upper and lower belt automatic correction, temperature display, side door, frequency conversion motor. |
NCBD | NC Thin knife slitting | set | 1 | Tungsten alloy blade, five-knife eight-wire type, zero-crimping type. The full servo computer automatically arranges the knives, and the width of the suction opening is automatically adjusted. |
NC | NC cutter helical knives | set | 1 | Full AC synchronous servo control, energy storage brake, spiral knife structure, helical gear transmission, lubricating oil pressure protection, 10.4-inch touch screen display. |
DM-DLM | Big gantry stacking machine | set | 1 | Servo-driven platform lifting, three-stage frequency conversion conveying, imported high-strength belt output. |
ZJZ | Glue station system | set |
1 |
The pipeline customer shall prepare it by himself. The glue making device is composed of a carrier tank, a main tank, a storage tank, a glue feeding pump, and a glue returning pump. |
QU | Air source system | set | 1 | The customer prepares its own gas source. |
ZQ | Steam system | set | 1 | Including steam components such as pipeline valves, traps, meters, etc. in the equipment, and customers provide their own heat sources and pipelines. |
Model:WJ150-2500-5 layers corrugated board production line:
1 | Effective width | 2500mm | 2 | Design produce speed | 120m/min | |||
3 | Three layer work speed | 100-130m/min | 4 | Five layer work speed | 100-120m/min | |||
5 | The highest change single speed | ----------------- | ||||||
6 | Longitudinal separation accuracy | ±1mm | 7 | Cross-cutting precision | ±1mm | |||
Remark |
Speed the above targets required to achieve:effective width2500mm,Comply with the following standards and ensure the paper's equipment condition 175 ℃ heating surface temperature. | |||||||
Glossy paper index | 100g/㎡--180g/㎡ Ring crush index(N.m/g)≥8 (Water containing8-10%) | |||||||
Core paper index | 80g/㎡--160g/㎡ Ring crush index(N.m/g)≥5.5 (Water containing8-10%) | |||||||
In paper index | 90g/㎡--160g/㎡ Ring crush index(N.m/g)≥6 (Water containing8-10%) | |||||||
9 | Flute combination | |||||||
10 | Steam requirment |
The maximum pressure 16kg/cm2 |
Common pressure10-12kg/cm2 |
use4000kg/Hr | ||||
11 | Electricity demand | AC380V 50Hz 3PH | Installed capacity≈220KW | Prime Power≈150KW | ||||
12 | Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 |
use1m3/min |
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13 | Space | ≈Lmin91m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail) |